FLUID BED DRYER is designed to introduce the hot air stream at the base of the product container which is filled with the material. Induced draught is created by means of blower and fresh air is sucked in to the unit. The fresh air is heat by means of electrical heaters or steam or thermic fluid heaters. This hot air stream expands the bed of material at certain velocity & reating turbulance in the product. The phenomenon is known as fluidisation and offer conditions which are almost ideal for drying. Fluidisation produces full agitation of solid particles and since each particle gets surrounded by hot air, heat transfer is extremely high and uniform. The product is dried fast without appreciable loss of heat. Filter bags prevent particles escaping from the dryer.
The conventional drying method of drying products in tray dryer is rather inadequate and trouble some. They occupy large floor space, have very high drying times, are labour intensive and offer uneven drying. On contrast Fluid Bed Dryer occupy comparatively lesser floor space, are very easy to operate & can dry material in least time as compared to tray dryer.
In Fluid Bed Dryer, temperature distribution through out the product is uniform and the heat transfer rate is very high. Due to the reduce drying time high production rates are achieved.
As the product is in close contact with drying air at low temperature and also for short duration, the physical and chemical properties of the products are generally not effected and therefore the dryer can effectively be used for heat sensitive products. Due to the continuous movements of product during drying lump formation, case hardening etc. are minimized.
The Fluid Bed Dryer are most suitable for drying granular, crystalline, coarse or similar material in pharmaceuticals, fine chemicals, dyes, food and allied products.
The Fluid Bed Dryer is not suitabl for drying liquids or pasty materials.
FLUID BED DRYER
Electrically / Steam & Thermic Fluid Heated in which general structure, made out of mild steel & coloured in Standard Model & made out of S.S.304 quality material & polished to the matt finished in GMP Model, but contact parts i.e. Product Container and Retarding Chamber, are made out of S.S.304 / S.S. 316 quality material, with Non-Flameproof blower motor, ( Flameproof motor provided on demand ) suitable to dry wet material.
Uniformity in drying and reduction in drying time.
Atmospheric inlet air is filtered by means of non woowen filter cloth. PRE /MICRO V & HEPA filters can be provided on demand on extra cost to prevent any fine dust to pass through the products.
Digital temperature indicator cum controller for inlet air & Digital temperature indicator for outlet air, are provided for electrically heated model.
Digital temperature indicator are provided for inlet & outlet air, in steam / thermic fluid heated model. ( Temperature controlling valves will be in customer scope of supply )
Manually operated air dampers provided to control the inlet and outlet air flow.
An explosion safety flap of adequate capacity at the rear of dryer and an earthing point to prevent static charge in the machine.
Fluid Bed Processor – 60 Kg To 500 Kgs
RAPID MIXER GRANULATOR
Product Details: OPERATION
Rapid Mixer Granulator is designed to achieve excellent mixing and consistent granules at lower operating cost along with higher productivity. Better mixing and closed control of granule size leads to faster tableting speeds with improved quality and least rejections.
Gross Capacity in liters
Working capacity in liters
Working capacity in kgs. at bulk density of material 0.50 gms/cc
RMG – 15
RMG – 25
RMG – 100
RMG – 150
RMG – 250
RMG – 400
RMG – 600
Product Details:TECHNICAL SPECIFICATIONS
Model : 24″ / 30″ / 40″
Drive Motor : 0.5 / 0.75 / 1.0 HP.
Screen diameter : 600 / 750 / 990 mm ( approx.)
All contact parts are made out of SS304 quality material. ( SS316 Optional )
D.O.L. starter provided with the unit.
Out put : 24″ : up to 150 Kgs./ Hr., 30″ : up to 200 Kgs./ Hr., 40″ : up to 300 Kgs./ Hr.
(Depending upon the material properties and the screen size)
OPERATIONThis vibrating energy screen is unit consisting of circular pretensioned screen mounted on the frame along with vibrating motor. The vibrating motor imparts three plane vibrations to the screen due to revolving eccentric weights. Total assembly is mounted on suitable springs so that it becomes a independent body which vibrates without parting any vibrations to the foundations.
High capacity & optimum use of space.
Low operating and maintenance cost.
Long screen life.
Easy for assembly & dis assembly for cleaning & change over of screens.
Springs amplify the vibrations leading to reduced motor HP, maintenance & operational cost. Compact unit for easy of operations.
Available in two, three & four deck also.
Product Details:Multi Mill is a self contained portable unit useful for high speed GRANULATING, PULVERISING, MIXING, SHREDDING AND CHOPPING, etc., of a wide range of wet and dry materials without special attachments.
As compared to the four common principles of size reduction i.e. grinding, compression, impact and shearing, which often do not produce controlled size reduction, this machine utilizes the principle of variable force swing hammer blades having both knife and impact edges rotating with a carefully selected screen to control size reduction.
Flow path of material in vertical rotor machine is streamlined. During comminuting, material entering the chamber travels to the periphery and passes through the screen tangentially and radially, avoiding chocking and temperature rise.
OPERATIONMULTI MILL is designed to utilise the principle of variable force swing beaters having both knife and impact edges rotating within a selected screen to control the particle reduction. Material fed in to the processing chamber moves to the periphery and passes through the screen radially and tangentially. Finally the processed material gets collected in to the container kept below the processing chamber.
Suitable for dry and wet granules.
All contact parts are made out of SS304 quality material.( SS316 quality is optional )
Castore wheel provided for the ease of mobility.
Seaves available in sizes of 0.5 to 12mm hole dia.
In GMP Model complete body claded with SS304 and polished to the matt finish & in Standard Model excluding product contact parts, all other parts made out of C.I. or M.S. and coloured
Machine rated for continuous operation.
Higher output with process uniformity.
All contact parts can easily be dismantled and cleaned for change of product.
Wide range of SS perforated screens available
Machine portable on castor wheels.
Reversible direction of blade rotation.
Different size of screen / speed / number of blade / direction of rotation of blade can be selected.
Octogonal / V / Double / Cone Blender
The OCTAGONAL BLENDER is an efficient and versatile blending machine for mixing and lubrication process of dry granules homogeneously. Two third of the volume of the Cone Blender is filled to ensure proper mixing. The Octagonal Blender gives best result for granules due to very slow speed and octagon shape of container. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc.
In Octagonal Blender the granules comes from all sides due to the octagonal shape of the productcontainer, hence requirement of RPM is less. Suitable mainly for Crystalline & Granular type material. This type of material gets sufficient continuous movement due to their shape if container have only slow movement and will results in good quality of blending / lubrication of granules.
Suitable for dry mixing of products in granule form.
Easy for loading and unloading of material.
Easy for cleaning.
All contact parts are made out of SS 304 / SS 316 or SS 316 L quality material, as per customer requirement.
The octagonal shape & slow speed of rotating gives sufficient continuous movement to the granules, result in good quality.
Simple design requires minimum maintenance.
General structure & safety guards made out of mild steel & coloured in Standard Model and made out of SS 304 & polished to the matt finish in GMP Model.
Maximum care has been taken to ensure safe operation of the unit.
Manual rotating facility with hand wheel for inching.